Showing posts with label repairs. Show all posts
Showing posts with label repairs. Show all posts

Sep 25, 2017

The Easy Way or My Way

IMG_8723The day started simple. I just need to replace the V-Strom’s front tire. Nothing to it, should be no more than 10 minutes of really hard work and 30 minutes of easy stuff, put the tools away and to back to screwing around for another day of simple retirement. Of course, I had to reorganize the back of the garage to make it so it would be easy to put everything back when the tire job was done. That took about 45 minutes, but now the back of the garage is organized.

IMG_8725As expected, pulling the old tire off was the hard part and it took about 10 minutes to break the beads and pop the tire free from the wheel. The new tire went on easily and quickly. The wheel balanced right up, with 4 weights (28grams) which is about twice what I’m used to needing. The tools went back hassle-free. I got the garage cleaned up and rode the bike back to the lower level garage.

That is when everything went to hell.

Trying to horse the bike into the garage, over the loose gravel driveway, I lost control of the bike and it dropped into the retaining wall. Total damage: one brake lever, one hand guard, and one turn signal. After wrestling the V-Strom back up, I started stripping off the body parts to get to the portion of the fairing where the turn signal piece lives. That didn’t go too well, so I disassembled the hand guard to evaluate that broken section.

I decided it was time for me to learn how to use my Harbor Freight plastic welding rig. I’d played with it before, but only with throw-away plastic bits. The hand guard break was clean and clamp-able, so I gave it a shot. It welded up pretty well. I wouldn’t call my weld “beautiful,” but it is strong and could be repainted to look fairly decent. The ABS weld material is white and the V-Strom parts are all black, so the weld will definately show unless I decide to paint it. Next is the fairing bit that holds the turn signal. This is a piece that I broke when I crashed in the Yukon in 2007 and cobbled back together with Gorilla Glue. Nothing on that fairing piece is cosemetic, so a big strong weld could be better than the original design. I also cracked the front fender in Alaska and have been ignoring that for a decade. That repair was next and it went badly. The fairing isn’t ABS, but some cheaper, crappier sort of plastic that refused to accept any of the plastic material that came with my rig. Just like 2007 in Alaska, I ended up gluing that piece back together. After that failure, most of the rest of the repairs were taken care of in a similar half-hearted manner.

However, the rest of the repairs went about as well as you could expect, knowing that my mood was dark and my patience expired. I’d turned a couple hours work into two days of fumbling around and my V-Strom looks a little more beat-up for the experience. The good news is that it all hung together for the 800 mile trip and so did I.

Jun 7, 2013

Going Downhill

When I was a 19-year-old kid and was barely into ownership of my first car, I didn't know an open end wrench from a socket from an Allen wrench. Right after getting married, I bought an early-60's Opel station wagon (that probably looks a lot like the one at right, if it hasn't been crushed into a little rusty square). It was a great car that served us well and didn't cause any irritating problems, but it was destroyed by a lady who ran a light crushed my little station wagon with her damn Cadillac. She claimed I'd run the light and the cop decided to believe the well-dressed bitch rather than the long-haired hippy kid and I walked home $500 poorer and without a vehicle.

I went from good to bad. My next vehicle was a barely-used 1959 MGA convertible. It had been left in storage by a guy who went overseas for several years. My independent euro-trash mechanic/friend thought he was doing me a great favor in scoring this car for $500. In Dallas, an MGA is pretty much a 100-miles-between-major-repairs vehicle. The MGA's postage stamp radiator didn't even get close to dealing with Dallas' 100+ days and the car blew a head gasket about every other day. I sold it a year later and several thousand dollars poorer for $300 and it rolled away smoking like a "clean coal" power plant. I have had nothing by sympathy for sports car owners ever since.

A couple of unreliable but cheap vehicles came next, but the first one that mattered was my 1967 VW convertible. I loved that car, but less than 10,000 miles after I bought it (for $1600 with 15,000 miles on the odometer) the engine tossed a rod. I took it back to the dealership where I'd bought it and the in-house, real German mechanic rebuilt it for $500 (that number just kept coming up). I learned a few things from watching him work on the motor. I learned a lot more from John Muir's handy book, How to Keep Your Volkswagen Alive.

When I decided my growing family needed more room, I traded my beautiful convertible for a 1971 Westfalia Vanagon. That was my next-to-the-last experience with a car dealer. The VW dealer had spun the mileage back about 60,000 miles and the motor and transmission were held together with banana peels and bailing wire. After a brief moment in court, I walked away with some cash and a bad taste in my mouth regarding VW dealers. The company didn't do much for me, either, and I have never forgotten that. Over the years, I've learned to be wary of dealers. I hear pretty much nothing but horror stories from bikers who trust their rides to the place where the bike came from. Hardly anyone has anything good to say about the people hired to work on vehicles in dealerships.

But I don't usually think about that stuff much. I mostly do my own work and muddle through slowly but eventually. In looking at a how-to PDF on installing a transmission modification to my "new" motorhome, I ran across this statement, "Most VW dealerships have no idea that the ATF needs to be changed every 40,000 miles minimum (as per the shop manual fine print). Most dealerships have never done this job and have no idea how to do it properly. Additionally, most will tell you that the automatic transmission is a "sealed unit" and is never to be opened or changed. This is utter nonsense. Do not listen to them! In fact, my blanket advice is to never go to a VW dealership for any reason, if you can help it!"

Some things are, apparently, universal.

I was sort of thinking that when my two-wheel days are done, I'd graduate to a new front wheel drive Beetle convertible. Maybe not.

Sep 5, 2012

Tire Tools

About half of the time, when I need to install a new tire, I bum an hour from Paul Streeter and do the deed in his nicely heated basement shop. We drink a couple of beers, I use his bead buster and tire mounting frame, and the tire gets changed with minimum knuckle busting. I made a bead buster of my own, last year, after one of those trips to Paul's and it works, but it's ugly and less than super-stable (at right). As you can probably see, it was made from wood scraps and pieces of metal I found lying around my shop. Every other time I use it, I end up slightly re-fabbing it because it wasn't that strong. It works, but it wasn't pretty, reliable, or fun to use.

The No Mar Classic Model; $645.
So, this weekend, when I needed to pop a new tire on the V-Strom, I did a quick look around the internet for tire tools and was disappointed with the price tag, again. Until I hit this discussion from a biker blog: New Tires. Why the Hell is it so Hard to Get New Skin on a Motorcycle? In the Comments section of the blog entry, a few of his readers started talking about tire tools and bead busters. The consensus was that the No Mar ($665) or Cycle Hill ($465) tire changers are the hot ticket, with a low budget unit from Harbor Freight ($29 on sale) being a non-serious alternative.

I decided on the $49 Harbor Freight unit. You are surprised, right?

It's not really a motorcycle tire tool, but the bead breaker is a lot more solid than the one I built and almost exactly the same as Paul's. So, I trotted over the Harbor Freight in Minneapolis and pulled the box for the tire changer out from under the bike work stand (on sale for $465 this week). It's heavy and clearly more suited for car wheels than bikes. So, I wandered around the store, thinking about where I would be putting this monster in my beloved garage. If there was a practical way to use the wheel holder (the top) of the tool on a motorcycle wheel, it would have been a no-brainer purchase. However, there is no simple way to make that work. Fifteen minutes later, I decided I just didn't want to commit the storage space and I almost walked out empty handed.

The $44 bead breaker.
Then, I saw Harbor Freight's "bead breaker" tool; $44. Not only is it a lot more like a motorcycle tool, but it's smaller, lighter, and more suited to the kind of rim and disc brake guard design I had in mind. So, I disassembled my home-made unit and tossed the wood bits into the fire box and set about assembling my new bead breaker. Ten minutes later, I'm ready to pop a bead.

Off comes the V-Strom's back tire, and, a bunch of cobbling with boards and foam for the "No Mar" effect, and the tire is off of the rim. My tire mounting stand is just a metal bench with a heavy vise. I stick a 5/8" bolt in the vise and slip the tire over that to give myself leverage to tire iron the tire from the rim. The same jig helps put the new tire on the rim. I turn the bolt sideways and spin it a few times to "balance" the tire. A couple of wheel weights and the new tire is on the bike.

Since Paul wasn't there to remind me of the usual 17 things I forget to do when we're drinking beer and playing with tires, I didn't drink a beer until I'd test ridden the bike and new tire. For a change, I didn't put the tire on backwards the first time. I could not, as usual, find the damn dot, so I have no idea how Bridgestone intended the tire to be installed for balance.

I'll be in less of a hurry next time and I'll make my "no mar" modifications permanent. When that happens, I'll include a picture.

Poststript: A while after I bought my tool, I stumbled on to the Motorsport Products Portable Tire Changer with Bead Breaker (#70-3002). This looks like a really great garage/racetrack tool for the money (about $70). I'd be a little irritated by having bought "the wrong tool" if this gizmo didn't give me a great idea how to modify the tool I have. 

After I posted this article, one of the folks on the list recommended Stubby Tire Tools (http://www.stubbytiretools.com). I snagged a pair of the Stubby Tire Tools and am impressed. Great tools!

Jul 4, 2011

Puttin' Off Order

Last winter, too many things happened at once and I missed the moment; the garage cleaning moment. Since then, nothing has gone right in my favorite room of the house. Work stuff, personal stuff, family stuff, hoarding tendencies, and general laziness kept me from performing a ritual that has kept my life semi-ordered for decades; scrubbing the garage before winter. Once I missed that window, everything has gone downhill. Finally, this weekend, I have no MSF classes to teach (looks like the rest of the summer's schedule might cancel out on me) and no freelance deadlines to meet. So, I'm out of excuses.

The problem is I've lived here too long. My natural hoarding instincts are overwhelming my disciplined mid-tech transient practicality. All of my life, I've moved every 2-5 years. Before moving into my current home, the longest I'd ever lived anywhere was the 7 years my family lived in a dinky Huntington Beach apartment. Since I was working 80-90 hour weeks, going to school nights and weekends, and managing two small businesses during that period, it's hard for me to consider the actual time spent in that California beach apartment as being more than a blip in my life. But I've lived in my current home for 14 years and the collected crap is starting to become overwhelming. My wife collects girl-stuff and most of the house is crammed with that crap. I collect guy stuff and the garage and my basement shop and the attic studio are stuffed with that crap. In the garage, I have squirreled away parts for all of the cars and motorcycles I've owned in the last decade, service manuals for the same vehicles, tools for a wood shop, toys and kid-projects that my grandson started and gave up on, acetylene welding stuff, bicycles and assorted maintenance bits for bikes, an idiotic collection of electronic components for audio products I will probably never design, mountains of acoustic treatment materials for recording studios I will probably never build, construction materials that may (or may not) end up being used on the house, and dozens of yard and gardening tools for a yard that could suck up my whole life.

It's a really big garage, but it can shrink up dramatically if I can't find the guts to toss out the stuff I will never get around to using. When I bought the house, the previous owner had stuffed the garage front-to-back and eight feet high with all sorts of crap. He had a tunnel carved in the junk to allow access to his huge television dish antenna. Most of the residue of his existence is gone from the garage now.

I used to love moving because moving forced me to make those kinds of decisions. I don't mess around when I move, either. In the last four decades, I've moved from Kansas to south Texas to Kansas to west Texas (again) to Nebraska to California to Indiana to Colorado to Minnesota. My moving motto is "when in doubt, throw it out." I don't, however, apply that philosophy to cleaning up my crap-filled garage. I use more of a "when in doubt, stuff it in the rafters" policy. The rafters are about to collapse and crush me flat. Some decisions will have to be made.

The first things to go are the kid stuff. My grandson has progressed from a sweet, energetic, fun little guy who used to direct me in building everything from robots to rockets to the usual sort of sullen teenager who is pissed off at everything I do. That makes emptying out the unfinished kid projects an easy assignment. I set the kid stuff on the curb with a "FREE!" sign and it all vanished in a few hours. It's not like I'd ever mess with model rockets or stop-motion animation on my own time and having that rocket stuff in the garage is a fire hazard.

Next goes the unfinished construction project materials. I will probably never roof a house, so all the scrap roofing materials hits the curb and instantly vanishes. I'm not adding a door to another room in this house, so the interior door that's been sitting in the rafters since we bought this house hits the curb and disappears. Likewise, the louvered closet doors, the baseboard electric heating elements, and the unused wall-to-wall carpeting left by the previous owner. All set out on the curb and all claimed in less than an hour. I'm on a roll.

Electronic parts and project cases hit the trash. I disassembled my wooden saw horses and chopped them up for materials. I have cool folding metal ones and don't ever use the old style horsies. Flammable construction materials practically fling themselves into the burn box for the wood stove. I can almost see my metal work bench and the wooden bench has been cleared since morning.

As I toss crap, I inventory the non-crap possessions and put them up on Craig's List and eBay while I organize. By 5PM Saturday, I've sold almost $200 worth of idle crap. I also have the Kawasaki Sherpa up on the jack ready to strip down to the frame and rebuild with the original stock parts. By Sunday night, the KL250 will also be on Craig's List. Once, I'd thought Wolfe and I would be doing some off-road riding together this summer, but he's made it clear that isn't in the works so I'm clearing the garage space for something useful (or just for the luxury of free space). I can always find another dirt bike if it turns out I need one. That's another transient motto of mine, "if I ever need it again, I can buy it again." Two spare helmets are on Craig's List and so is the cruise control I never installed on the V-Strom because I couldn't convince myself I could tolerate the control's added clutter under the tank.

While I'm tossing stuff and selling stuff, I'm fixing stuff, too. That's why cleaning the garage takes so long. If I find a repair part I've been looking for, I stop cleaning and do the repair so I won't lose the part again. Tomorrow, I'm installing the throttle for the electric scooter and, if it works, that damn thing hits Craig's List, too. Another dumb idea that got a lot of playtime, initially, and ended up taking up space afterwards.

Ten hours later, the garage is clean and civilized. Both work tables are clear, the work area is wide open, the kid stuff gone, a giant curb-load of stuff has been claimed by the neighborhood collectors, and a bunch of boxes are going to be part of our Fourth of July celebration as starter material in the fire pit.  Mission accomplished. Now I'm afraid to start anything in the garage because I'll mess up my new order.

Oct 22, 2010

Couldn't Catch a Break

All Rights Reserved © 2010 Thomas W. Day

Scotty couldn't catch a break. He got tangled up in office politics and ended up laid off during of one of the worst economic periods in seventy years. Out of work and with the usual expenses knocking on the door, he still wanted to take a long motorcycle trip in 2008. It wasn't looking good for him, one week from the day we were planning to leave town. It would get worse.

In 2007, after I got back from Alaska, Scotty got the bike bug. He asked what I thought would be a good bike for commuting from Hudson to downtown St. Paul and I gave him a short list of my recommendations. He started shopping and found what looked like a good deal from an old biker in Wabasha. It was a 1992 Yamaha TDM, one of my all time favorite motorcycles, with low miles and in mediocre condition. We drove down to look at the bike and found it was moderately beat up, but ran, and seemed to be in neglected but reasonable condition for the asking price. Scott bought it and rode it home, struggling with carburetor problems that caused the bike to run insanely lean below 3,000 rpm and worrying about brittle and bald tires.

He cleaned it up and started working on the carb problems right away. After taking the bike apart a dozen times, wrestling with the overly complicated carburetion that was always a hassle on that generation of motorcycles, Scotty gave up and took the bike to a "reputable" Minneapolis independent repair shop to get the last of the tuning problems tweaked into shape. The three-day turn around he'd been promised by the shop turned into three weeks. When he got the bike back, the original $300 estimate had turned into an $800 repair bill, but the bike ran and he was happy.

At least, he was happy until he tried to do some minor work on the bike and discovered the shop had stripped the mounting bolts to his fuel petcock, lost some fairing screws, and done assorted damage that took him a few more hours to sort out. When he called the shop to complain, they admitted to having set a rookie tech loose on Scotty's bike, apologized, offered to "make it right," and asked him to submit a copy of the invoices he'd collected in fixing the stuff they'd screwed up. When he arrived with the list, he was blown off by the shop owner and ended up with a reimbursement offer that was more insult than compensation. A few hundred miles later, the bike was back running as badly as ever. The shop's "fix" was expensive and temporary.

Scotty kept plugging away at the obstacles to his making the trip, though. He found freelance work and filed for unemployment to make up for the lost job. He got involved in starting an on-line school teaching the stuff he'd been teaching at the college. He kept working on the bike and his travel gear, fine tuning both into something he felt confident in traveling with into the "wilderness" of eastern Canada.

Three weeks before the launch date, we made a backroad trip to Duluth where Scotty picked up some extra gear at RiderWearhouse and we put on a few hundred miles finding out how we'd travel together. On the way back, we took a side trip through Jay Cooke State Park and Scotty lost control of the TDM in the first of a pair of quick turns. He crashed, softly, in the gravel beside the road, avoiding a trip into a gully but doing some minor damage to the bike. He put on such a good demonstration going down in his riding gear that a lid-less cruiser rider traveling in the opposite direction vowed he'd be buying a helmet as soon as he got home. Scotty was in pretty good shape, until he swung back on the bike and hyper-extended his left knee. All the way home, he worried about the knee and he was right to worry. By the time he got home, his knee was swollen, painful, and barely mobile. He set to work in a home-schooled physical therapy program and was pretty mobile about a week before we were planning to leave.

Due to his time pressures and a little reluctance to take on a new mechanical task, he decided to have a Hudson shop replace his chain and sprockets. A few hours after dropping the bike off, he got a call from the repair tech asking him to come back to the shop. When he got there, the tech showed him that the previous owner had screwed up the countershaft retaining nut and, in a moronic attempt to repair his mistake, had welded the nut to the countershaft. The sprocket was worn out and moved freely on the shaft spline, behind the weld. The repair estimate was a dozen hours and nearly $2,000. Scott called me, hoping for some miracle, but I could only think of one possibility that didn't involve partial transmission disassembly; carefully grinding the weld away and using a wheel puller to break the sprocket away from the shaft. He had given up on riding the TDM east and didn't want to test my theory. The bike went to a Bayfield, Minnesota repair shop and Scott had his fingers crossed, hoping for a happy outcome. Three weeks later, the shop was still waiting for Yamaha to deliver some key parts. The repair costs were more affordable, but the time estimate for the repair was beyond the point of no return.

When he hung up, Scotty was done in. He'd been working for almost a year, getting himself and his gear and his bike ready for this trip and, short of buying a new bike, he was stuck. At every turn, something happened to keep Scotty off of the road. He couldn't catch a break on a used bike, on a repair shop, or on his own body and skill. He went on a little of the trip in his Toyota, but it wasn't the same.

When we got back from the East Coast, the second shop delivered the bike with parts missing. Important parts. The bike was leaking oil from a missing oil filler gasket. The chain had been installed with no slack. They'd installed the wrong front sprocket, gearing the bike down radically. They tried again and brought the bike back with even more problems. After several passes at repairing the problems they'd created, they started howling "What did you expect?" And even became downright threatening when he asked them to fix the problems they'd caused. Scott had to pull the whole bike apart to figure out what the shop had screwed up. A year later and dozens of hours of labor, Scott finally figured out the fuel delivery problems and the TDM is running like a TDM. He still hadn't taken a decent trip on the bike.

Sometimes, instead of calling for you, the open road does exactly the opposite. If you believe in omens and signs, it's probably best to listen. If you are of a more practical bent, you just tell yourself "the best laid plans of mice and men" and write off all that work and frustration as preparation for life's next event. Sometimes, you are just beaten by events and if there is a lesson in there, somewhere, you try to find it and learn from it.

UPDATE: This fall, Scotty moved to New Mexico on his TDM without incident or mechanical interruption. After a couple of years sorting out the booby traps left by the previous owner and a collection of MN mechanics, the TDM appears to be a real motorcycle again. He's enjoying spectacular rides in the NM mountains and is even getting into riding the 850 off-pavement. Sometimes the break just takes a while to catch up to you. 

May 18, 2010

Your Opinion, My Opinion

All Rights Reserved © 2009 Thomas W. Day

On a web mail list, I stumbled into a discussion about air filters and it quickly turned into a pissing match between a guy who hated everything about the brand of filter that I've used for almost 30 years and he was pretty unimpressed with all other filtration options. I was a little put off by the dude's venom, so I bailed out of the discussion and fired up my word-processing software to write this column.

In my life, I have been rightly described as someone who is overly-dependent on personal experience and practical application. I'm all for science and theory, as long as it doesn't get between me and getting something done, but I'm not dependent on the advise of sanctioned experts or popular opinion. I've personally known quite a few of the folks the media uses for expert opinions and I'm not particularly impressed. They are all good men and women, but just like you and me they have opinions and their opinions are no more founded in fact than yours or mine. Sometimes, less so. In the end, if something I've been doing has worked for me, I'll keep doing it even when the experts claim it doesn't work. I'd rather spend my time fixing the things that are broke and the things that aren't will get my attention in my next life; the life where I will be born rich and with lots of idle time on my hands.

Sometimes, even well-intentioned scientifically conducted studies don't impress me. Of course, some scientific studies don't live up to the name, either. (I wasted a decade in medical device manufacturing and saw more of that kind of science than I want to think about.) Often, the constraints of a study limit the value of the study to rare conditions. For example, if a rat has a forced daily diet of one-fourth of his body weight in a given substance, he will get fat. Therefore, said given substance is fattening. Yeah, I'll keep that in mind the next time I sit down to a 50pound dinner.

In the case of the aforementioned air filter discussion, the one and only test I found on the subject assumed the user would improperly clean and prepare the filter and, therefore, the filter would be ineffective. On the other hand, I have subjected my bikes to above average dirt road and trail exposure and have seen no signs that my applications of this same filter are allowing above factory filter contamination into the engine. In fact, I have seen signs of contamination on the intakes of other bikes using stock or aftermarket paper filters that I never seen in my bikes. I was told that a poorly functioning filter won't necessarily leave signs on the intake manifold. 2-strokes, especially, tend to produce dust accumulation on the manifold, since the fuel-oil mixture provides a little glue for the contamination. Obviously, engine wear would increase with poor filtration, too. I see those signs of air filter failure on others' bikes when I maintain them, I don't see it on mine, for what it's worth.

I do not know what it's worth. I only know that I'm likely to change my behavior when I see evidence that what I'm doing doesn't work. The older I get, the less inclined I am to experiment with things that seem to work for me.

On the practical side, when I go on a long, backroads trip I don't worry about being able to find a clean filter after a couple thousand miles of dirt roads. All I need is a little soap, warm water, and a small can of filter oil. I don't need a Suzuki dealer, of which there seems to be a short supply in Canada or Alaska or North Dakota, for example.

In the mid-70s, when I first started using this brand of filter, a cross country race in western Nebraska provided a pretty severe test. About twenty miles into 120, the racers got hammered with a dust storm so thick that it was hard to see twenty feet ahead. In the dusty valleys, visibility dropped to less than ten feet. It was a Dust Bowl quality storm, a huge black cloud of sand and dirt that rose out of the southwest horizon and swept over the land like some kind of Hollywood supernatural evil. On top of the dust, the terrain was difficult and dry and the race would have been dusty, even without the storm. With the storm, bikes fell to the side of the road --sputtering and dying--like diseased animals in a plague. When I finished the first lap, I stopped to replace my choked up goggles and my wife and daughters got a kick out of my racoon-eye'd appearance. My mouth and nose were full of dirt, and I spit out the first half-gallon of water I tried to drink as it turned to mud in my mouth.

I took of for the second lap as the storm really turned ugly. About halfway through that lap, the event organizers threw in the red flag and called the event. Out of the original 50-or-so bikes, there were about a dozen of us still running. We cut across the course in a blizzard of dirt and fumbled out way back to our cars and trailers.

Some racers headed for Ogallala, where they planned to hide out in a bar or motel until the storm passed. I had to be back at work on Monday, so I pointed my car east and hit the freeway trying to out run the storm. A few miles later, my car's hydraulic clutch died. Both the master cylinder and the slave were seriously leaking fluid. Without a clutch and towing a trailer, getting back on the road was a hassle, but I had enough fuel to get home and planned to run every stop sign and light that didn't cooperate with my objective. Fifty miles later, my brakes became suspiciously soggy, but they still worked and I escaped the storm and made it home without any additional problems.

After repairing the clutch and brakes on the car and hauling a bucket of sand and dust out of the interior, I started getting the bike ready for the following Sunday. When I pulled the top off of the bike's filter box, I was amazed to see how much dust surrounded the filter. It was nearly buried. To keep from pouring crud into the cylinder, I pulled the whole air box off and dumped it out before removing the air cleaner for service. Still, not a speck of dust to be found in the intake manifold. I raced the bike for another year, sold it to a friend, and it lasted one more year off road before it died. The little Rickman ended up in the old motorcycles graveyard because the new owner tossed the air filter when it became so packed with river sand that the bike stalled. He almost made it back home before the motor seized. I don't know what that proves.

I've been using the same brand of air filters for exactly the opposite reason on my cars (older cars, anyway) and dirt bikes since the 1970s and I'm always amazed at how clean my intakes have been after some really nasty events and LD rides. Maybe it's the preparation and maintenance that bothers others? I put 380k miles on a 1973 Toyota HiLux pickup over 20 years and it was running strong when I sold it. Its whole life was spent with a the same filter. My CX500 gave me 130k miles with only a timing chain problem all with the same filter. All of my dirt bikes, from an OSSA Phantom to a Yamaha XT350 to my current 250 Super Sherpa breathe through that brand. So does my current bike, a Suzuki DL-650. I just have no motivation to change, so until some catastrophe inspires me to amend my opinion I'm sticking with what has worked for me.

I'm not trying to convince you to go with my brand. I'm not trying to convince you of anything except that the old adage "don't fix what ain't broke" isn't a bad way to go. It's not rocket science, but that's not all it's cut out to be either.

Dec 29, 2009

Don't Ask Me

All Rights Reserved © 2008 Thomas W. Day

There are more things that I don't know than things that I do by such a large number that I consider it a divide-by-zero calculation. For example, I don't know why people like country music or why working class people vote Republican or why anyone listens to economists. These among the simple things I've contemplated for most of my life without resolution or satisfaction. The list goes on for miles and light years. When a friend or stranger has taken on the task of trying to explain these things to me, we always get hung up on the lack of logic in human decision-making.

So, I put a lot of items in the category of religion, politics, and sex and try to leave them out of polite conversation.

One of the topics I've recently moved into that category is "do you know a good motorcycle mechanic?" The answer is "no," but that doesn't mean much. I haven't really looked for one.

When my brother and I first stumbled (with his money) on to motorcycles, neither of us had money to repair the thing when we (usually, when I) broke the bike. The logical solution was to stick the bike beside the trailer I rented and ignore it until it rusted back to the earth from whence it came. Again, the lack of logic in human decision-making came along and caused me to pull apart things I didn't understand and couldn't reassemble to see if I could make a bad situation worse. Along the way, I learned to braze and weld. I learned a little about carburetor repairs and adjusting and replacing points and spark plugs. I became fairly talented at fixing flat tires. After a year or so, I could hammer out a bent steel rim, adjust spokes, replace bars and levers, crimp cable ends, and replace brake parts.

My father had a motto, "anything you can do for yourself, someone else can do better." He used that refrain to keep me from disassembling the family's broken cars, radios, televisions, and lawnmowers. Until I stumbled on to motorcycling, I thought I was as mechanically disinclined as my father. It didn't keep me from working on the bike. I didn't do those repairs because I thought I was good at them. I repaired the bike because the only other alternative was to not ride. I was the only mechanic I could afford.

A about the time I bought my first real car, a 1967 VW convertible, in 1969, the original John Muir's How to Keep Your Volkswagen Alive, A Guide for the Complete Idiot appeared to save me from my ignorance and convince me I could work on my own stuff. After a miserable and expensive experience with a VW dealer's attempt to overhaul my 1500cc motor and the near bankruptcy that followed, I started doing all of my own VW repairs. For the next decade, with Mr. Muir's well-greased book at my side, I became a shade tree mechanic and the only relationship I had with professional mechanics came from specialized part repairs; stator rewinding, brake drum and disk machining, and valve grinding. I discovered Robert Pirsig's Zen and the Art of Motorcycle Maintenance a few years later and Pirsig offered a convincing counter-argument to my father's assertion. In Zen, Pirsig convinced thousands of us that only a person who really cares can do Quality work. Any Libertarian knows that the only person who cares is the person who wants the work done.

A few years after I took over keeping my Volkswagen alive, a friend got serious about motocross and I ended up doing his track repairs. He was fast, I was not. He was a klutz with a wrench, I was not. He freely spent money to own the latest, most competitive bike on the track. I hung on to my race bike for three years; and it wasn't competitive the day it rolled off of the assembly line. In the first month of racing, my friend spent as much money repairing his first Suzuki RM125 as I'd paid for my three dirt bikes. I started wrenching for him so he could afford to keep racing. As a bonus, I got to ride his previous year's bike, which made me a little more viable. Eventually, I ran a part-time bike shop and worked on all kinds of motorcycles in my spare time. That lasted until I crashed and busted myself up, met my mortality and didn't like him, got serious about my career, landed my first engineering job, and gave up on motorcycle racing for the family life. These days, I don't work on my cars much because I know a good mechanic who hasn't yet broken my bank. I still, however, do most of my own bike repairs.

So, when a friend asked me if I knew a good repair shop, I had to rely on other friends' experiences. I have none of my own. I should have said "I know nothing," but I tried to be helpful and relayed the stories I'd heard from other riders. I had some doubts, but my friend wasn't in a mood to keep wrestling with his fuel system problems, so I gave him the name of a couple of bike repair shops. He picked one and things went downhill from there.

I suspect that the only people who get "good service" from repair shops are folks who don't do much of an inspection when the bike comes back from the shop. My friend isn't one of those guys. After coughing up $500 for a carb adjustment, he had high expectations for his motorcycle. He took a quick walk around the bike and discovered the shop had lost a variety of fasteners in reassembling his bike. When he got home, he discovered the threads mounting his petcock to the frame had been stripped and the bolts were held in place with some kind of adhesive. Like any reasonable person, he's now wondering what else was damaged by the "repair job." I suspect that the time he saved by letting the shop troubleshoot his carburetion problems will be lost in finding problems they left for him in other areas.

Of course, because I recommended the shop I'm on the hook for a portion of his misery. I'm the guy who gets to hear about the damaged parts and the customer dissatisfaction, since the repair shop isn't interested in hearing what they did wrong or putting out much effort in making it right. I'll probably get to help re-tap the petcock threads and supply the missing hardware from my giant jar of metric fasteners. Sooner or later I'll learn that I'd be better off keeping my mouth shut. "No good deed goes unpunished."

I'm going to try to learn something from this experience. Even more serious, I'm going to try to remember what I've learned. The next time some one asks if I know a good mechanic, I hope to provide my two honest recommendations for bike repairs: 1) Buy a brand new bike and sell it before the warranty expires. If you are lucky, you won't need to use the dealer's mechanics for anything more complicated than chain lube and tire replacement. If not, at least you won't be out a lot of cash when the bike spends the summer in and out of the shop. 2) Learn to fix your own bike and avoid the hassle of constantly crossing your fingers when you hand your ride over to random mechanics. If you are new to mechanics, this means you'll have to buy a bike that you have a chance in hell of figuring out, probably something manufactured before 1985 and no more complicated than a 250cc thumper. Those are the two rational choices. Otherwise, don't call me when you get a basket of parts back from the shop and a huge bill. I didn't send you there, I wouldn't recommend that shop or any other shop on the planet, and "I know nothing."