Showing posts with label quality. Show all posts
Showing posts with label quality. Show all posts

Jun 4, 2012

Pick A Grudge

A while back, I wrote about my bias/grudge/allergy to a couple of motorcycle brands (Call Me "Doubting Thomas"). A while back, in a conversation with a group of college students about customer service, consumer awareness, and who has leverage and when, I was reminded of that bias/grudge/allergy. During that conversation, I realized that I have a few more things to say about this issue. More to the point, I discovered that a lot of people have taken strong biases toward brands and people and it appears that more intelligent people seem to hang on to these positions a lot longer than do . . . let's say "less complicated people."

So, for the fun of it, I decided to list a few of my never-do-that-again biases (in no particular order) and see if readers are interested in joining in:
  1. Hyosung -- Not only was the Hyosung GV650-Avitar I reviewed in 2008 a near-perfect pile of crap, but my reward for holding back my real opinion of that poorly assembled bucket of parts was a hysterical temper tantrum from the company's marketing asshole. I probably won't live long enough to forget that experience. I do react poorly to being burned.
  2. Sony -- Way back in the 80's, I owned, my employer owned, and several studios I worked for owned Sony CD players and Sony's inability to build a slide-out drawer that didn't jam up or fall off soured me on all-things-Sony for at least 30 years. Five years ago, I bought a Sony camera on recommendation from a friend. It lasted less than a month before the Mini-DV tape door motor began to fail. I thought the memory stick option would be a backup, but that route only recorded low-res video and is useless. This product models everything I expect from Sony. The company is very good at electronics and absolutely miserable with mechanical devices. This is a really old bias/grudge and I was more than a little surprised to realize that I've hung on to this one so long.The camera experience will extend that bias to the end of my life.
  3. General Motors -- My father was a dedicated GM customer his whole life. From the 70's on, I don't think he had a single vehicle that wouldn't have been classified as a "lemon," and he traded for (and got screwed on) a new one every couple of years. Normally, my father was a conservative person, but mechanically he was a radical liberal. I drove a series of company trucks, all GM, for a decade and they were no better than my father's collection of junk. I was almost ready to change my opinion based on a California friend's experience with a leased EV1, when GM's corporate brain-tumor decided to trash the whole project. I haven't taken GM seriously since. 
  4. McDonalds -- I do not like bullies. I'm not a big fast food fan, but I am not even close to being a food purist. I have not bought or eaten anything from McDonalds since 1997. The company will never see  a dollar of my money again.
  5. Presonus -- Disappointing, really. This company ought to be my kind of people. They make cheap, reasonably well-engineered products that pretty much do what they claim to do. Their engineers are a collection of high-tech wizards who are also true believers. However, Presonus is trying to become the next Peavey and that is a whole 'nother world of customer-hostility. I have been disappointed, repeatedly by their products and their customer service is vicious. Been there, done that, won't go back.
  6. Harley Davidson -- I suffered an Italian Harley-labeled 250 in the 60's, but that didn't make a mark on me. Years of experience with HD's customers did that job. There is something about a Harley that appears to lower the IQ of anyone who owns one. If you think I need more evidence to make an opinion, you might be permanently damaged. Look around you and see how many wizards you find riding Harleys. I've ridden at least a dozen HD products (not counting Buells) and there is nothing there for me. I may be old, but I'm not that old.  I don't play golf, either.
  7. Polaris/Victory Motorcycles -- I hate having this grudge, but it might be one of my most rationally based biases. Several years ago, I bought a Pure Polaris Electric Scooter directly from the company, through one of Polaris' marketing executives. As you can see from the review, I liked this product a lot. As you can tell from the postscript, Polaris' attempt to disavow any knowledge of the Electric Scooter has put them into the grudge category and I've avoided their products since. In fact, when I was asked to do a review of the Polaris Victory Vision, I blew it off until other victims ended up doing the review. There was simply no chance that I would be able to ride one of Victory's hippobikes without being constantly reminded of the beating I'd taken from the company over my little electric scooter. Polaris/Victory is sort of a Minnesota/Wisconsin company and I'd like to like them. But I don't. Screw me once, shame on you. Screw me twice, shame on me. 
  8. British Engineering -- This might be my oldest and least rational grudge. I owned an MGA in the 60's and there was nothing competent about that vehicle. It, also, drove me bankrupt the first and only time. Since, I have helped friends overhaul MGs, Triumphs (cars and motorcycles), BSAs, Nortons, and Jags and I have not seen any evidence that it is time for me to change my opinion. In the 1970's, the company I worked for bought a half-million-dollar "high tech, heavy duty gas welding" rig that was controlled by British electronics and was almost by itself the reason the company soon laid off 1200 employees. Everything from Vox to Marshall guitar amps and from Trident to SSL consoles has taught me that the Brits are willing to do anything to stuff electronics into a box and sell it for inflated prices. Finally, I rode some of the way to Alaska with a friend on a Tiger and his problems were familiar sutff. As a side note, I was convinced that Top Gear was a comedy show, until a couple of my students set me straight. A British television show that criticizes automotive engineering? WTF? (Sorry, Paul.) I have not ridden a new Triumph, though. Guess why?
  9. FRAM Filters -- For years, I heard other people complain about FRAM's oil filters but I kept using them until one fell apart and nearly killed my V-Strom a couple of years ago. 
  10. Non-Stick Cookware -- I've had it with this stuff. Talk about a product that breaks your heart. From the cheapest crap to a $90 omelet pan, the non-stick part starts sticking after about 10 uses. It's enough to drive me back to cooking with lard.

Sep 15, 2010

In Pursuit of Quality

All Rights Reserved © 2010 Thomas W. Day

The most recent owner/manufacturer of the Norton label claimed that he's only going to be capable of making 2000-4000 bikes a year because "Nortons are essentially going to be handmade . . . you simply can't maintain that level of quality and control with large-scale production."

Funny. Nortons have never been particularly famous for "quality," unless oil puddles, unreliability, and no competitive advantage in power, handling, or any other performance category has become a quality value. The definition of quality this corporate goof is using is one that is mostly centered around cosmetics and no-expense-spared handiwork. That's a definition that only the richest folks can appreciate.
2010 Norton Commando 961 Cafe Racer
An old manufacturing maxim directs the fruitcakes in marketing and the delusional loonies in sales in the reality, "Quality, price, or delivery. Pick two." Modern American and Brit motorcycle manufacturing blew off the option making that decision and appears to be happy with going for the appearance of quality without caring a lot about price or delivery. That appears to be the tact Norton's new owner is going to take with the long-abused marquee. That kind of business model only works when a sufficient number of customers are dumb enough to cough up buckets of money for a mediocre product. It's probably a pretty good short-term tactic, assuming those rich, dumb customers aren't actually going to ride their new toy.

For the rest of us, the modern manufacturing standard of quality will have to do: a quality product meets its customers' expectations. That's it. Japan practically perfected this standard and changed everything in the world of manufacturing in the process. Before the quality revolution of the 1960's and 70's, middle-class customers expected products from Detroit, American electronics manufacturers, and their appliances to have "personality." Personality means defects, glitches, and high maintenance. Most of us have places we want to go, people we want to meet, deadlines and schedules, and bucket lists. We don't have time for vehicles with personality, so we settle for real quality instead of the cosmetic kind.

If you are going to make that choice, your only option is to go for "large-scale production" products because that's where practical quality usually lives. One of the beauties of large-scale production is large-scale consumer feedback. Even in our age of passive consumers, a noticeable percentage of consumers still make the effort to complain when they get ripped off. That percentage might be less than 1%, but 1% of millions is still a pretty large collection of complaints. 1% of "2000-4000' is easily ignored. NTSHA might ignore 10 irritated Norton owners, but even a federal government agency pays attention to 20,000 complaints.

More importantly, the large manufacturer has the motivation and manpower and talent to squeeze failures down into the six-sigma territory. Although quality is largely taken for granted in modern products, the reason for that expectation is that modern products are largely very reliable. The reason that is true is because designers and manufacturing engineers have the resources and the skills to anticipate and resolve product reliability problems. A group of shade-tree mechanics working for a rich kid who is intent on burning up his trust fund won't be so inclined or gifted.

So, I'll just stick with boring, machine-made, engineer-designed production motorcycles and it won't even cross my mind that I would be happier with a boutique one-of-a-kind handmade bike. Besides, I'd have to decide between having a home or owning a rare piece of art and I'm not that interested in two-wheeled art.

May 18, 2010

Your Opinion, My Opinion

All Rights Reserved © 2009 Thomas W. Day

On a web mail list, I stumbled into a discussion about air filters and it quickly turned into a pissing match between a guy who hated everything about the brand of filter that I've used for almost 30 years and he was pretty unimpressed with all other filtration options. I was a little put off by the dude's venom, so I bailed out of the discussion and fired up my word-processing software to write this column.

In my life, I have been rightly described as someone who is overly-dependent on personal experience and practical application. I'm all for science and theory, as long as it doesn't get between me and getting something done, but I'm not dependent on the advise of sanctioned experts or popular opinion. I've personally known quite a few of the folks the media uses for expert opinions and I'm not particularly impressed. They are all good men and women, but just like you and me they have opinions and their opinions are no more founded in fact than yours or mine. Sometimes, less so. In the end, if something I've been doing has worked for me, I'll keep doing it even when the experts claim it doesn't work. I'd rather spend my time fixing the things that are broke and the things that aren't will get my attention in my next life; the life where I will be born rich and with lots of idle time on my hands.

Sometimes, even well-intentioned scientifically conducted studies don't impress me. Of course, some scientific studies don't live up to the name, either. (I wasted a decade in medical device manufacturing and saw more of that kind of science than I want to think about.) Often, the constraints of a study limit the value of the study to rare conditions. For example, if a rat has a forced daily diet of one-fourth of his body weight in a given substance, he will get fat. Therefore, said given substance is fattening. Yeah, I'll keep that in mind the next time I sit down to a 50pound dinner.

In the case of the aforementioned air filter discussion, the one and only test I found on the subject assumed the user would improperly clean and prepare the filter and, therefore, the filter would be ineffective. On the other hand, I have subjected my bikes to above average dirt road and trail exposure and have seen no signs that my applications of this same filter are allowing above factory filter contamination into the engine. In fact, I have seen signs of contamination on the intakes of other bikes using stock or aftermarket paper filters that I never seen in my bikes. I was told that a poorly functioning filter won't necessarily leave signs on the intake manifold. 2-strokes, especially, tend to produce dust accumulation on the manifold, since the fuel-oil mixture provides a little glue for the contamination. Obviously, engine wear would increase with poor filtration, too. I see those signs of air filter failure on others' bikes when I maintain them, I don't see it on mine, for what it's worth.

I do not know what it's worth. I only know that I'm likely to change my behavior when I see evidence that what I'm doing doesn't work. The older I get, the less inclined I am to experiment with things that seem to work for me.

On the practical side, when I go on a long, backroads trip I don't worry about being able to find a clean filter after a couple thousand miles of dirt roads. All I need is a little soap, warm water, and a small can of filter oil. I don't need a Suzuki dealer, of which there seems to be a short supply in Canada or Alaska or North Dakota, for example.

In the mid-70s, when I first started using this brand of filter, a cross country race in western Nebraska provided a pretty severe test. About twenty miles into 120, the racers got hammered with a dust storm so thick that it was hard to see twenty feet ahead. In the dusty valleys, visibility dropped to less than ten feet. It was a Dust Bowl quality storm, a huge black cloud of sand and dirt that rose out of the southwest horizon and swept over the land like some kind of Hollywood supernatural evil. On top of the dust, the terrain was difficult and dry and the race would have been dusty, even without the storm. With the storm, bikes fell to the side of the road --sputtering and dying--like diseased animals in a plague. When I finished the first lap, I stopped to replace my choked up goggles and my wife and daughters got a kick out of my racoon-eye'd appearance. My mouth and nose were full of dirt, and I spit out the first half-gallon of water I tried to drink as it turned to mud in my mouth.

I took of for the second lap as the storm really turned ugly. About halfway through that lap, the event organizers threw in the red flag and called the event. Out of the original 50-or-so bikes, there were about a dozen of us still running. We cut across the course in a blizzard of dirt and fumbled out way back to our cars and trailers.

Some racers headed for Ogallala, where they planned to hide out in a bar or motel until the storm passed. I had to be back at work on Monday, so I pointed my car east and hit the freeway trying to out run the storm. A few miles later, my car's hydraulic clutch died. Both the master cylinder and the slave were seriously leaking fluid. Without a clutch and towing a trailer, getting back on the road was a hassle, but I had enough fuel to get home and planned to run every stop sign and light that didn't cooperate with my objective. Fifty miles later, my brakes became suspiciously soggy, but they still worked and I escaped the storm and made it home without any additional problems.

After repairing the clutch and brakes on the car and hauling a bucket of sand and dust out of the interior, I started getting the bike ready for the following Sunday. When I pulled the top off of the bike's filter box, I was amazed to see how much dust surrounded the filter. It was nearly buried. To keep from pouring crud into the cylinder, I pulled the whole air box off and dumped it out before removing the air cleaner for service. Still, not a speck of dust to be found in the intake manifold. I raced the bike for another year, sold it to a friend, and it lasted one more year off road before it died. The little Rickman ended up in the old motorcycles graveyard because the new owner tossed the air filter when it became so packed with river sand that the bike stalled. He almost made it back home before the motor seized. I don't know what that proves.

I've been using the same brand of air filters for exactly the opposite reason on my cars (older cars, anyway) and dirt bikes since the 1970s and I'm always amazed at how clean my intakes have been after some really nasty events and LD rides. Maybe it's the preparation and maintenance that bothers others? I put 380k miles on a 1973 Toyota HiLux pickup over 20 years and it was running strong when I sold it. Its whole life was spent with a the same filter. My CX500 gave me 130k miles with only a timing chain problem all with the same filter. All of my dirt bikes, from an OSSA Phantom to a Yamaha XT350 to my current 250 Super Sherpa breathe through that brand. So does my current bike, a Suzuki DL-650. I just have no motivation to change, so until some catastrophe inspires me to amend my opinion I'm sticking with what has worked for me.

I'm not trying to convince you to go with my brand. I'm not trying to convince you of anything except that the old adage "don't fix what ain't broke" isn't a bad way to go. It's not rocket science, but that's not all it's cut out to be either.

Apr 15, 2010

Personality

All Rights Reserved © 2008 Thomas W. Day

After an afternoon teaching an MSF Experienced Rider Course, I got into a conversation about the new bikes I'd be interested in owning. It's always fun to dream about a bigger budget, a bigger garage, and unlimited time to play with extra toys. I'm pretty happy with the few toys I own and really don't fantasize about owning a collection of bikes that I would rarely ride. Still, there are a lot of cool motorcycles and when guys get together to talk about bikes we don't bother with practical considerations.

When I started talking about some of the cool small Japanese bikes we don't get in the US, the Yamaha WR250X Supermoto, the Kawi Versys, the updated Kawi Ninja 250, and even some of the weird new scooters, the other riders wanted to talk about Euro-trash and big chrome weirdness. I'm as fascinated as the next guy by the old country and some of the freakin' strange stuff that old guys swing a leg over in the interests of aging-male-psychology, but the conversation stopper came pretty quickly when one of the guys said, "Japanese bikes are well built, but I like a motorcycle that has personality."

Wham! I'm out of the conversation, tuned into listening to the other guys discuss "personality" while I try to figure out what that means when it comes to motorcycles. Webster's says personality is "the quality or state of being a person" or "the complex of characteristics that distinguishes an individual . . . " Ok, motorcycles with personality sounds like the ultimate in anthropomorphizing inanimate objects. Disney would be proud.

I'm only half-on-board with vehicles with personality, though. I admit to cursing my motorcycle, shop tools, the unfairness of life, and the atmosphere surrounding my workspace when my tiny brain fails to grasp basic mechanical properties or forgets where I put the 10mm box-end ten seconds after I last used it. I don't, however, believe that any of those targets of my rage hear a word I say.

1'cause you got personality,
Walk, personality
Talk, Personality
Smile, Personality
Charm, personality

So, I did some research on the bikes my new friends mentioned by browsing bike reviews of motorcycles with "personality." Immediately, I see phrases like "the bike mysteriously turned itself off twice in hot weather," "neutrals could be found between every gear," "high altitude oxygen depletion was fixed with a . . . kit," "operational quirks," "infuriating feature that caused the headlights to switch off when the twin cooling fans would turn on." I found those comments on a single page describing the experience with three Euro-exotica bikes. Whipping through bike rag after bike rag, I see these kinds of comments passed on, and over, as calmly as my wife relays an important telephone message from a telemarketer.

So, personality means "design flaws?" I can only hope not, but from my own experience with European motorcycles I could believe that is part of the mystery. If that's part of the attraction, I'm only going to be more confused. I've been around odd motorcycles my whole biking life. I sold Ossas for a short while. I have friends who own and have owned everything from eastern European dirt bikes to Bimotas and Vincents. Honestly, I wouldn't consider heading into the back country on any of them. Between the lack of parts, dealerships, competent mechanics, factory support, and the penchant for Euro-complexity, the whole experience is too high-maintenance for me. What do I know? I've been married for 42 years because I lucked into a low maintenance, high reliability woman when I was young and impressionable and I have no motivation to test my luck again.

It's in the reliability area where I most dislike personality the most. When I was young and stupid, I owned a British car (an MGA) and, before and after, a couple of British bikes (a BSA and a Rickman). Both experiences taught me that "personality" in a motor vehicle should be left to folks who have no family, friends, life, or interesting hobbies. A buddy in California owned a Mercedes and a Porsche, both were highly regarded models of those brands and both were broken more often than running. I tried working on the Porsche for one weekend and was embarrassed for the 25% German of my heritage. Plywood floorboards? Didn't Henry Ford give that up after the Model T?

My experiences with European bikes, both as an owner/rider and as an entertained observer, have convinced me that I do not want mechanical personality in my motor vehicles and I don't like being in the vicinity of motor vehicles with personality. Part of my aversion to riding with other people is that I have spent too much of my riding time ferrying another rider back to civilization to obtain parts, tools, or a pickup to rescue one of those personality-laden bikes. In 350,000+ miles of riding, I have never had the pleasure of having that favor returned. Maybe I haven't put in enough time traveling in groups to earn payback, but I have put in enough time to know that it's easier to rescue myself than it is to get tangled up being the rescuer. Add poor engineering and parts unavailability to the mix and I choose to enjoy this kind of personality in the safe confines of museums.

I don't get personable style, either. Some of the personality bikes that other folks rage over leave me cold, appearance-wise. Those ever-changing Euro lines that are supposed to be so stylish just look dated and over-stated, like last year's Apple laptop or big hair and bell-bottom jeans. Of course, some of those bikes just photograph poorly, like the KTM Duke.

My friends say I´m a fool
But over and over
I´ll be a fool for you

Not me. I'm a big believer in the adage, "Fool me once, shame on you. Fool me twice, shame on me." You can argue that riding motorcycles is risky and foolish and I can't disagree with your logic, assuming you are using logic for that conclusion. Money is the root of all evil. Eating meat is bad for your cardiovascular system. Bread is fattening. Beer makes you stupid. Going outdoors is dangerous. Urban air is full of carcinogens. Rural air is contaminated with bacteria and poisons. The globe is warming, the poles are shifting, and the sky is falling. Some risks have a bigger payback than others. I don't need to experience the wonder of motorcycle personality more than the few times I've suffered that affliction.

I accept all of the nasty things of life and more, but I don't want any backtalk from my motorcycles. I just want to ride them, go places on them, look cool standing beside them, and swear at them when I do something stupid with, or on, them. If my motorcycle has opinions or eccentricities, I don't care to know about it.

1Lloyd Price, "Personality"